Overview
Park Industries Limited partnered with Techvoot Solutions to modernize tobacco contract farming and manufacturing operations through a customized AI-powered Odoo ERP platform. The solution combined farmer management, barcode-enabled bale ticketing, automated sales floor workflows, purchase integration, inventory traceability, manufacturing control, payroll automation, and real-time reporting to improve transparency, reduce manual errors, streamline farmer settlements, and support scalable tobacco operations.
Performance at a Glance
100% Digital
Bale tracking enabled through barcode-based bale tickets and automated sales floor workflows.Real-Time
Operational visibility across farmer deliveries, inventory, manufacturing, payroll, and financial reporting.End-to-End
Traceability from farmer bale delivery to purchase orders, warehouse movement, production, and finished goods.Goals
The client aimed to digitize tobacco contract farming operations through a centralized ERP system. They wanted to reduce manual work, improve farmer settlement accuracy, increase inventory traceability, streamline manufacturing workflows, and gain real-time visibility across business operations.
- Digitized Farmer Management: Centralize farmer records, crop details, deliveries, input distribution, and settlement history.
- Automated Bale Ticketing: Enable barcode-based bale ticket generation for accurate farmer delivery tracking.
- Sales Floor Automation: Automatically generate sales floor tickets with tobacco grade details after bale ticket scanning.
- Accurate Purchase Integration: Convert sales floor ticket data into purchase order lines to simplify procurement and farmer settlements.
- Inventory Traceability: Track raw tobacco, finished goods, inputs, and stock movement using unique lot numbers.
- Manufacturing Control: Manage multi-stage tobacco processing, product returns, wastage, by-products, and yield visibility.
- Payroll Compliance: Automate Zambia-specific payroll rules including NAPSA, NHIMA, PAYE, and employee deductions.
- Real-Time Business Reporting: Provide management with instant insights into finance, HR, inventory, procurement, and production performance.
The Challenges
Before implementing the new platform, Park Industries Limited struggled with manual contract farming workflows, fragmented records, limited traceability, and time-consuming reporting processes.
Scattered Farmer Records
Farmer details, crop information, deliveries, and settlements were managed manually, making it difficult to maintain accurate and updated records.
Manual Bale & Sales Floor Tracking
Bale ticketing, tobacco grading, and sales floor workflows depended heavily on manual processes, increasing the risk of errors and delays.
Complex Farmer Settlements
The company needed to reconcile farmer deliveries, crop grades, input deductions, and payable amounts accurately, which was difficult with disconnected systems.
Limited Inventory Traceability
Tracking tobacco stock from farmer delivery to warehouse storage, production stages, and finished goods was challenging without automated lot tracking.
Low Production Visibility
Manufacturing involved multiple stages, by-products, returns, and wastage, but the organization lacked a centralized system to monitor production flow accurately.
Time-Consuming Payroll & Compliance
Zambia-specific payroll calculations, deductions, and statutory reports such as NAPSA, NHIMA, and PAYE required manual effort and were prone to delays.
Delayed Business Reporting
Management lacked real-time reports across finance, HR, procurement, inventory, and manufacturing, slowing decision-making.
Solutions by Techvoot
Techvoot Solutions developed a secure, scalable, and customized Odoo ERP ecosystem designed to digitize tobacco contract farming, streamline manufacturing operations, and improve real-time business control.
Custom Bale Ticket Management
Built a dedicated bale ticket module with unique sequences and barcode generation to track farmer deliveries accurately.
Automated Sales Floor Ticketing
Enabled automatic sales floor ticket creation by scanning bale tickets, including farmer details, crop information, and tobacco grade classification.
Integrated Purchase Workflow
Connected sales floor tickets with purchase orders so scanned ticket data could automatically create products and purchase order lines.
Unique Lot Number Tracking
Implemented automated lot number generation to track raw tobacco, finished goods, inputs, and warehouse movement across the ERP system.
Manufacturing Process Automation
Configured multi-stage tobacco manufacturing workflows with product returns by percentage, by-product tracking, wastage visibility, and yield monitoring.
Custom Zambia Payroll System
Developed payroll rules for Zambia-specific salary calculations, deductions, contributions, and statutory compliance.
HRMS & Compliance Reporting
Created custom HRMS reports for NAPSA, NHIMA, PAYE, and other local statutory reporting requirements.
Real-Time Dashboards & Reports
Delivered reporting dashboards for finance, inventory, procurement, farmer settlements, HR, payroll, and manufacturing performance.
Core Features
The platform combined Odoo ERP customization, barcode automation, contract farming workflows, manufacturing visibility, and compliance reporting to deliver a modern tobacco business management solution.
- Barcode-enabled bale ticket generation for accurate farmer delivery tracking.
- Automated sales floor ticket creation with tobacco grade classification.
- Integrated purchase order workflow from scanned sales floor ticket data.
- Centralized farmer records with crop, delivery, input, and settlement history.
- Unique lot number tracking for end-to-end inventory traceability.
- Warehouse management for raw tobacco, finished goods, and farm inputs.
- Multi-stage manufacturing workflow with product returns, wastage, and by-product tracking.
- Custom Zambia payroll with NAPSA, NHIMA, PAYE, and statutory deductions.
- HRMS reports for employee records, payroll compliance, and statutory submissions.
- Real-time dashboards for finance, inventory, procurement, manufacturing, and HR operations.
Project Snapshot
Transform Your Tobacco Farming Business with AI-Driven Odoo ERP
Contract farming is complex but managing it doesn’t have to be. With Odoo ERP, you can digitize farmer contracts, streamline input supplies, track crops in real time, and automate payments all while staying compliant.
Talk to Our Experts Today